Process Media Optimization
Ferrum’s Process Media Optimization service takes a holistic approach to your beverage can line — fine-tuning the interfaces between filler, seamer, and gas systems to unlock maximum efficiency and savings.
With over a century of seaming expertise and deep process know-how, Ferrum helps to solve hygienic and lubrication challenges and supports you optimize gassing by reducing CO₂/N₂ consumption to up to 30%.
CO₂ optimization
Ferrum doesn’t just optimize your can seamer — we optimize your entire process. Our consultants double down on every detail that impacts cost, performance, and sustainability. Wherever there’s potential to save or streamline, we find it.
Our experts analyze your complete filling line with great focus on the seamer to:
- Optimize the seamer–filler interface for ideal CO₂/N₂ balance
- Reduce CO₂/N₂ usage by up to 30% without compromising product quality
- Optimize the TPO (Total Package Oxygen) level for each specific product — not too high, not too low, but precisely right for the right shelf life and freshness
- Reduce Product spillage: Reduce product spillage until the can is sealed
- Reach process stability and reduce the number of faulty cans with coordinated settings across the entire line
Hygiene and lubrication optimization
As the industry continues to move toward higher hygiene standards, Ferrum brings extensive know-how in both hygienic design and lubrication technology. Our experts apply this experience to your specific projects — helping you overcome challenges and optimize your seamer’s performance.
For minor problems, Ferrum supports you remotely through standardized documentation and expert email support.
Our technical teams and account managers around the world are ready to help you – in your time zone and in your language.
Hygiene Solutions
We support you in implementing effective hygiene and cleaning concepts for your seamer, ensuring safe operation, easy maintenance, and compliance with the latest standards.
Lubrication Support
Whether you have questions about lubricants, lubrication points, or infeed table lubrication, our specialists are ready to assist — providing guidance to ensure optimal performance and long-term reliability across your seamer and its interfaces.
Next Step: Unlock Your Line's Full Potential
Request more information on how Ferrum’s Process Media Optimization can transform your production efficiency.
Your Ferrum Account Manager will connect you with our process experts to analyze your current setup and define the optimal strategy for reducing gas consumption, improving stability, and ensuring perfect seam quality.
